3D Printed Orthoses at Feet First
3D printed orthoses are fully custom-made foot supports designed to improve comfort, enhance control and reduce pain. Using detailed clinical assessment and advanced digital design, they provide a high level of precision and consistency.
At Feet First, orthoses are prescribed following a thorough assessment and are recommended only when they are the most appropriate solution for your symptoms, lifestyle and goals.
What 3D Printed Orthoses Can Help With
3D printed orthoses may be recommended for:
- Foot and heel pain
- Plantar fasciitis
- Achilles and tendon-related pain
- Flat feet or overpronation
- High-arched feet
- Forefoot pain
- Knee pain linked to foot mechanics
- Recurrent overuse injuries
- Long-standing biomechanical issues
They can be designed for everyday footwear, work shoes or sports-specific use.
Assessment and Prescription
Orthoses are prescribed following a comprehensive assessment, which may include:
- Discussion of symptoms and activity levels
- Foot posture and alignment assessment
- Joint movement testing
- Standing assessment
- Review of Footscan pressure data
- Gait or movement assessment where appropriate
- Footwear review
Not everyone requires custom orthoses, and this will always be discussed clearly during your appointment.
How Our 3D Printed Orthoses Are Made
We use detailed data captured from our Footscan pressure system, alongside a digital image of your foot, to design each orthosis with exceptional precision.
This technology allows us to analyse how your foot loads, moves and functions â not just its shape. Using this information, we create a detailed digital prescription that is sent to a specialist orthotic manufacturing laboratory.
The laboratory uses advanced 3D printing technology and high-quality materials to manufacture a fully custom device built precisely to our clinical specifications.
Fitting, Review and Adjustment
Once your orthoses are returned from the laboratory, they are:
- Fitted and assessed in clinic
- Checked for comfort and function
- Adjusted where required
- Reviewed in relation to symptoms and footwear
This ensures they are working effectively and can be refined if needed.
What to Expect
- Clinical assessment and discussion
- Decision on suitability
- Digital design and laboratory manufacture
- Fitting and explanation of use
- Review and adjustment if required
Clear guidance is provided on wear-in time and long-term use.
Why Choose 3D Printed Orthoses
3D printed orthoses offer:
- High precision and repeatable accuracy
- Durable, high-quality materials
- Lightweight, slim designs
- Tailored support specific to your condition
- The ability to fine-tune fit and function
They combine advanced technology with experienced clinical judgement.
FAQs
Frequently Asked Questions
Are 3D printed orthoses better than traditional orthoses?
They offer greater precision and consistency, but suitability depends on individual needs.
How long do they last?
 With normal use, they are durable and designed for long-term support.
Do they work for sport?
Yes. They can be tailored for everyday use, work footwear or sports activity.
Will they feel uncomfortable at first?
A short wear-in period is normal and will be explained at fitting.
Do I need gait analysis first?
Not always. This depends on your presentation and will be discussed during assessment.